Air Sealing vs Insulating: Why Spray Foam Insulation Does Both Better
- Sean Fejes
- 7 days ago
- 4 min read
Air sealing and insulating are often treated as two separate steps in building construction. In practice, they work together to determine how efficiently a building performs. When air control is incomplete, insulation cannot perform at its full potential.Â
As a spray foam manufacturer, Accufoam formulates insulation systems designed to function as both an air barrier and a thermal insulator when properly installed. This dual performance is what sets spray foam insulation apart from traditional insulation methods.Â
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What Is the Difference Between Air Sealing and Insulating?Â
Air sealing prevents uncontrolled air movement through the building envelope. This includes air leakage at framing joints, penetrations, rim joists, and transitions between materials.Â
Insulating slows heat transfer between conditioned and unconditioned spaces. Insulation performance is typically measured by R-value, which indicates resistance to heat flow, not resistance to air movement.Â
Traditional insulation materials provide thermal resistance but do not inherently stop air leakage. Spray foam insulation addresses both functions in a single application and serves as a critical part of a comprehensive air-sealing strategy.Â
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Air Sealing vs Insulating: A Side-by-Side ComparisonÂ
Function | Air Sealing | Insulating |
Primary Purpose | Stops Air Movement | Slows Heat Transfer |
Typical Materials | Caulks, Tapes, Membranes | Fiberglass and Cellulose |
Controls Drafts | Yes | No |
Maintains R-value Under Airflow | No | Limited |
Controls Moisture Carried by Air | Yes | No |
Performed by Spray Foam | Yes | Yes |
This integrated performance is why spray foam is commonly used in high-efficiency building envelopes.Â
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Why Air Sealing Is Critical to Insulation PerformanceÂ
Air leakage allows conditioned air to escape and unconditioned air to enter the structure. This movement reduces insulation effectiveness and increases heating and cooling demand.Â
Common issues caused by poor air sealing include:Â
Drafts and temperature inconsistenciesÂ
Increased energy consumptionÂ
Reduced HVAC efficiencyÂ
Moisture migration within wall and roof assembliesÂ
Without effective air control, insulation alone cannot deliver consistent thermal performance.Â
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How Spray Foam Insulation Performs Both FunctionsÂ
Spray foam insulation is applied as a liquid that expands in place, allowing it to fill cracks, gaps, and voids that are difficult to address with rigid or fibrous materials.Â
When properly installed, spray foam insulation:Â
Creates a continuous air barrierÂ
Bonds directly to substratesÂ
Maintains consistent thermal resistanceÂ
Reduces reliance on secondary air sealing systems while simplifying installationÂ
This combination allows spray foam to function as a unified air and thermal control layer.Â
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Open-Cell vs Closed-Cell Spray Foam Air Sealing PerformanceÂ
Both open-cell and closed-cell spray foam provide air sealing benefits, but each is engineered for specific performance requirements.Â
Open-Cell Spray FoamÂ
Functions as an air barrier at proper thicknessÂ
Provides sound attenuationÂ
Allows for bi-directional dryingÂ
Commonly used in wall cavities and interior assembliesÂ
Closed-Cell Spray FoamÂ
Delivers higher R-value per inchÂ
Acts as an air barrier and vapor retarderÂ
Adds structural rigidity to assembliesÂ
Performs well in demanding environments and limited-space applicationsÂ
Selection between open-cell and closed-cell spray foam should be based on climate zone, assembly design, vapor control requirements, and available cavity depth.Â
Accufoam formulations are engineered for predictable expansion, adhesion, and curing to support consistent air sealing and insulation performance across varying jobsite conditions.Â
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Energy Efficiency and HVAC PerformanceÂ
By limiting uncontrolled air movement, spray foam insulation reduces heating and cooling loads on HVAC systems. This improved envelope performance helps:Â
Lower energy consumptionÂ
Support smaller or more efficient HVAC designsÂ
Maintain stable indoor temperaturesÂ
Improve occupant comfortÂ
Effective air sealing is a foundational component of energy-efficient building design.Â
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Moisture Control and Long-Term DurabilityÂ
Air movement often carries moisture into wall and roof assemblies. Over time, this can contribute to condensation, mold growth, and material degradation.Â
Spray foam insulation reduces moisture-related risks by limiting air infiltration and exfiltration. This added control helps protect building assemblies and supports long-term durability.Â
While closed-cell spray foam also provides vapor control, both foam types reduce moisture risk primarily by limiting air movement through assemblies.Â
This added control helps protect building assemblies and supports long-term durability.Â
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Why Manufacturer Formulation MattersÂ
Spray foam performance depends on chemistry, consistency, and quality control. Variability in formulation can affect expansion, adhesion, yield, and curing behavior.Â
Accufoam focuses on:Â
Controlled formulation and production processesÂ
Consistent material performanceÂ
Compatibility with real-world application conditionsÂ
Technical support to help contractors achieve reliable, repeatable resultsÂ
Reliable materials help contractors deliver predictable performance and long-term value to building owners.Â
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Key Takeaway: Why Spray Foam Does Both BetterÂ
Spray foam insulation provides both insulation and a critical air-sealing layer, improving energy efficiency, moisture management, and overall building performance.Â
This integrated approach is why spray foam insulation continues to be a preferred solution for high-performance building envelopes.Â
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Frequently Asked QuestionsÂ
Does insulation stop air leaks?Â
Most traditional insulation materials do not stop air movement. Effective air sealing requires dedicated air barriers or a material like spray foam that seals while it insulates.Â
Is spray foam insulation considered an air barrier?Â
Yes. When installed at the appropriate thickness, both open-cell and closed-cell spray foam function as air barriers.Â
Why is air sealing important for energy efficiency?Â
Uncontrolled air leakage increases heating and cooling demand and reduces insulation effectiveness, making air sealing essential to overall building performance.Â
Is spray foam insulation alone enough to fully air seal a building?Â
No. Spray foam forms a continuous air barrier in wall cavities, roof assemblies, basements, and crawlspaces, but complete air sealing typically requires targeted use of 1-component foam sealants, caulks, gaskets, and weatherstripping at openings, transitions, and penetrations.Â
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